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Thank you for that very useful information. I was mostly concerned with where the element comes in direct contact with the plastic.

So far I am loving this thread... so much better than spending > $200 for the same thing. Also, with the Ramco, this likely works better! Out of curiosity, why not go with a 240V element like this one...

That looks amazing, I am thinking about using this design! What keeps the plastic from melting?