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Other than seperating him, saddles are the only solution I know of. You could try trimming his nails and spurs, but some roos just don't fit together well with some hens.
They'd wear them 24/7, at least for a while. My saddle-wearing girls (two of them now) really don't mind their...
Pictures of the damage would help, but if the loss of feathers is confined mainly to the lower back I'd suspect the roo. Check out hen saddles.
http://www.hensaver.com/