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I have ran into this problem in Game which are hard and close feathered birds however I would not in my opinion call a sussex a close feathered bird.
The process can be very slow if you do not have something to add in that has the feather quality you are looking for.
The hatches will require very large numbers for selection, begin with the best birds you can get select females with the least amount of underdown at the base of each feather and smaller less fluffy cushions. For the males look closely at the hackle and saddle feather down select males with as little as possible. and if possible no tail fluff.
Select in both sexes based on the amount of underdown at the base of breast feathers.
As I said before without having something to add in with your desired feather quality it will be lengthy and you will only be able to get so far.
Reduce the amount of comercial feed (Mash and pellet) in the diet of the young birds, feed more grains and greens. I do not know why but this does help reduce fluff.
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Thanks so much for this counsel. This is useful informaton .
Yes, the Sussex is a close-feathered breed. Very historic n conservative as attends its Standard. Here is a copy of the 1911 Standard (available quickly at hand) . It specifically mentions "Close-Feathered in both sexes.
http://www.archive.org/stream/historyofsussexf00brat#page/16/mode/2up Pages 17 thru 21.
Thansk so very much!
Best Regards,
karen