Ok I will try to explain step by step....
I bought precut styrofoam insulation that came in 14 1/2" X 48" sheets. I cut 4 of them down to 34" for the length pieces, and used
2 of the 14" pieces for the ends of the incubator. I very carfully used a hot glue gun to make the box and then I taped over the
corners to make sure there were no gaps for air seepage. Then I cut out a rectangle on the "top" piece and taped in some
plexiglass. Because the plexiglass is so heavy and the cover so long, I glued wood reinforcements inside the cover which prevents
the cover from slipping off too! The total measurements when completed are 34" long X 14+1/2" wide and 15 +1/2 high.
I was going to line the inside with the silver bubble insulation but was too impatient and just lined the corner with tin foil. I glued a
partial wall cut from a remaining piece to make a 6" chamber for the heat bulb mainly to keep the direct heat off of the adjacent
eggs. In order to run the cord out from the light and fan I cut a small hole in the bottom corner of the chamber and then did not
seal it so I could have the fresh air coming in from that hole. Knowing that hot air rises I made 4 vent holes a few inches from the
top on the far end wall. Currently 2 of them are closed off . The fan blows onto the bulb and then the heated air over the water.
The light and the fan were put together by a dear brother because I have no experience with wiring. I had taken my computer fan
to him so it could be wired to an adapter and he ended up attaching the light socket and the fan and it was all closed up nice and
tidy in a receptacle box with only one cord to run everything. I will post a couple better pictures of it tomorrow.
The racks were made by cutting wire fencing to two 26" lenghts and bending them so they were at an angle with the high side
being 5 " high. Then I just put some coconut matting over top the racks so the egg cartons don't slide around. The second wire
rack stacks nicely on the lower rack and they can both have the lower sides raised up when lockdown begins. There is room for 6
dozen eggs on each rack, and I will have to place some wire to block the chicks from falling off the edge into the water tho....lol I
have 6 more days until lockdown! Did I explain good enough? There are more pictures of the bator in my page.
My improvements to come after this hatch is to surround the incubator with either wood or maybe just the silver bubble insulation. I
also want to make wooden trays on a dowel so that I can tilt the egg cartons without opening the lid, and I still have to insert a
small hose so I can add the extra water to the reservoir if it's needed during lockdown and hatching.
Overall I'm pleased with the way it's keeping a constant temperature without a thermostat, and I hope to have a good hatch on this
trial run.
I dropped and smashed an egg this morning while I was flipping the cartons but I saw movement in the 29 silkie eggs I
have remaining. The marans hatch will be a surprise because I can't candle them...
bethsplace - what a unique incubator that bucket was! I hope you have the same good hatching in your new one!
JCoogle - If that is your first incubator can you please show us pictures of your next one?