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I need clarification.The birds are only in the coop for roosting and at this point, they crowd together and only use about 3' max on one roosting bar. There's about 4' left on that bar and another roosting bar to use. As soon as it's light, the door opens and they are out in the 12' X 18' hoop house. If the weather's good and they want to, they can go out in a 30' X 60' orchard. I could see the need for more space if they were confined, but they are only in there to sleep. Do I really need a larger coop?Hello and welcome to BYC! Glad you joined.
I agree with Sour about the shortened days and the age of your flock.
I would build a much larger coop before expanding your flock. The prefabs are always far overestimated for the number of birds they can house. In snow country you should shoot for 4 sq ft of coop space per bird minimum. When you integrate new birds into an existing flock, you need lots and lots of space. Flock integration can get ugly without enough resources.