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Several years ago I built a 16' x16' shed out of pallets and mahogany piano crates, and no one would believe me when I told them what it was made out of. I looked for larger pallets and broke most of them down. I will say it is a lot of work. One of the most important things I did was to use smaller boards to build up 2 x 4's and 4 x 4's nails and sometimes a little glue, but mostly nails. Cut tounge and grove on boards and use them like siding. I will admit I didnt realize how much work it would be, but it was hardwood, recycling, and free material, so I couldnt resist. I will try to find some Pics to post. I used translucent fiberglass sheets for the roof sheeting. I am thinking about building a pallet chicken coupe.