THank you for posting the details-- very ehlpful to many.Regarding the home-made whizbang plucker. We've process 75 birds over the last 4 days and we've finally got everything down to a T for our plucking process. I realize time and temp can be adjusted for anyone's process, but this works really really well for us.
Scalding Water temp 155F. Under 145F leaves waaaay too many pin feathers and dramatically increases butchering time. Very much over 155F starts to cook the skin and makes it tear too easily when plucking and butchering.
Scalding Time: Dunk and swish for 4 seconds, pull out 2 seconds. Repeat for a total of 5 dunks.
Drop 1 or 2 (no more) into plucker and run plucker while spraying with water until they appear to be plucked. Then go an extra 3-5 seconds for good measure and less hand plucking.
The last 2 days of processing have resulted in only a few pins remaining and the 8-10 tail feathers are still in each carcass, but easily removed.
colburg
What age were the birds, and what breed/type??