Oh my goodness - I cracked an egg on my first hatch - it was the 10th of 15 eggs - 9 were bad and the 10th one had a little chick in it - I was so devastated. My next batch I did better and only 3 of the eggs were bad out of 15 but only 9 pipped and zipped - one of those that did hatch was deformed and I had to cull it at 3 weeks.
Now I'm wondering if the 3 that did not pip were affected by me! Opening the bator while they were hatching to remove discarded shells. Was that a bad thing? I'm thinking it was now - I read a comment somewhere that opening the bator during the hatch removes much needed moisture for the pip and the membranes get too tough for them to break through.
On my eggs (brown), if they show the air sac on the one end, I do not discard them.