Welcome to BYC!If curled toes and spraddle leg are caused by heat and or humidity fluctuations why was the one exposed to the most of those hatch a normal chick?

There can be many causes.. and individual egg nutrition should not be dismissed, in addition to hot or cold spots, etc already mentioned. Are they from your flock?
I wouldn't ditch the bator.. but learn to work with it. Every bator will have it's ins and outs. For example I hate the nurture right 360 that so many are fond of and prefer Styrofoam or at least side walls so eggs or chicks can not fall out when I open the lid..
Possible causes of embryonic mortality and specific conditions seen start around page 51 of the following link..
https://www.hubbardbreeders.com/media/incubation_guideen__053407700_1525_26062017.pdf