Construction help...not a coop

First,let me ask you:have you researched the building permits,insurance(liability,business,etc.)coverages,licensing and mercantile certificates that will be required to operate a store and 'factory' from those two existing structures? Before I was retired due to disability,I was a federally certified electrical+structural engineer. Now I have a flock that keeps me busy and happy!

Second,once all that research is done...that lean-to should be treated as a separate building. Judging just from the pictures,since I have no other data to extrapolate from,the supports for that front header are insufficient to carry dead load-let alone live loads from precipitation and stress-factor loads from wind shear. It appears to be only a single 4x4 post at each corner,that doesn't have a king nor jack stud nailed to it to tie into sill and top plates as per IBC. Furthermore,those stud walls "should" be 2x6 stud walls to carry the additional compressive dead loads of the integral shelving showing in the pictures.

Third,according to the BOC,Oriented Strand Board(OSB),can be used in exterior applications;as long as the OSB is not exposed to the elements. OSB is to be used in exterior sub-walls,sub-floors and sub-roofing where its application is not normally exposed to moisture and/or wet conditions. That header needs to be covered with tar paper,at the very least!

You could build a deck floor,but make it stiff. USE all pressure-treated lumber. Rim joists should be 2x10's and floor joists 2x6's;floor joists set flush to BOTTOM of rim joists. Double layer of 3/4 pressure treated,tongue and groove plywood sub-floor. This leaves an inch between the top of the sub-floor and the top of the rim joist. I recommend that you locate your stove in the far left rear corner(as you're standing where photo was taken),away from your front exit,in case of a fire and therefore not blocking an emergency exit. You will need to fireproof both the floor and the corner wall(s) a minimum distance(I don't have that specific code book handy at the moment.) For the floor under the stove,you could use concrete backer board,thin-set adhesive,with latex admixture,unglazed quarry tile and grout. The corner wall(s) would require a slightly modified installation,by adhering,24 gauge minimum,aluminum sheet,then the rest of the application continues,as in the previous floor application. You may be required to put an exit door on the rear(adjacent) wall. The remaining floor is left up to you,whatever you do make it easy to keep clean.

Yes,all that junk inside there,has got to go. If it's not essential to the manufacture of your products,stow it somewhere else! I get somewhat unnerved when gasoline,propane and sodium Hydroxide get in close proximity of each other;especially in confined,unventilated spaces. Also,updating the lighting,may improve safety AND productivity. Additionally,having impervious,lightly colored,wipe-down walls instead of exposed OSB,will aid in ease of cleaning your facility after buildup of volatile oil residue and lye vapors. You do all these things to lessen the cost of your product and liability insurance. Also,you lessen the risk of fire.

Make sure,after all of this,you keep all receipts and make a record of all costs. You'll need this to save your business your property and most importantly your arse when the IRS comes a knocking! Dayum! Almost wrote a book!

All y'all take care!
 
Wow, Yea...... what he said!
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You will need to fireproof both the floor and the corner wall(s) a minimum distance(I don't have that specific code book handy at the moment.)

Floor protection must be 38" x 42", or basically 6" larger than the stove around the sides and 18" from the front of the stove to the edge of the fire protection. On the walls, the fire protection has to go up 28" from the top of the stove to the edge of the fire protection. That's for a non-catalytic stove.

I'm getting ready to have one installed Weds...

Edited to add: Get yourself a fireproof cabinet (they sell 'em at Lowe's, most hardware stores), set it in a big plastic Rubbermaid bin, and put all those gas cans and turpentine, anything flammable, in the cabinet. That way if something leaks, the bin catches it. Much better than finding out the hard way why the garden won't grow/well water tastes odd.​
 
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Yes,all that junk inside there,has got to go. If it's not essential to the manufacture of your products,stow it somewhere else! I get somewhat unnerved when gasoline,propane and sodium Hydroxide get in close proximity of each other;especially in confined,unventilated spaces.

That's why I said I have to buy DH a shed. Of course I couldn't do one thing in that lean-to until all that stuff is taken out.

We just had this idea last night so there hasn't been any real plans made yet. Just looking for an idea for the floor.​
 
Oh, and another thing...Have your property deed amended to have, I forget what it's called, a homestead amendment I think is what my lawyer called it? It's additional protection for the house written into the deed, so that if someone sues your business they can't get your house as well. Theoretically your house should have legal protection anyway if you've created a LLC, but it's one of those just-in-case things. It cost me about $30 extra when I bought my house to have it added, don't know what it would cost to have one added after the fact. Just in case someone with a mystery allergy to soap decides to sue you. Thank goodness we've never had to make use of ours, but it gives me peace of mind to know that if something goes horribly wrong with DH's business, we would never lose the house.
 
I don't know anything about construction, as some people obviously do, but I do know a little about chemicals. I think if you do the wood floor you might want to cover it with the industrial glue down type linoleum tiles. It would make for easy clean-up and is durable and comes in cool colors. Someone I know did her laundry room in red and white checkerboard, and it was really cute. I think with the potential for spills and stuff, easy cleaning would be wonderful.
 
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I'm glad I'm not the only one that was thinking that. What a great chicken place!!! But I know it will make a great little shop!!! You go girl!!! That is going to be sooooo cute.

First think that came to mind and I know absolutely nothing about building but was a wood plank floor of some kind.

Good luck with it and pictures, pictures, pictures when you're done!

Jacie
 
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I'll look into that.

I have all of my ingredients listed on my website and on every product I make. If someone has an allergic reaction I should not be held responsible. Think if someone eats fish at a resturant, the owner can't be held responsible if that person has an allergic reaction because they 1) didn't know they were allergic or 2) knew they were allergic but just liked to eat fish. People are just sue happy these days, it's a pity.
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