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I don't know about the age thing, I've never kept roos long enough for them to get old, I usually only use them for a season or two depending on what kind of replacements I have. But something I've noticed is that my roos seem to try to breed more often when they have competion, like if I have 2 or 3 roos in the same pen, they seem to try to breed more than when I only have one, but the down side to that is, like in my Speckled Sussex pen, right now I have 3 roos with 10 hens, and what usually happens is that when one roo tries to breed, another will come push him off and steal the hen while she is pinned down, and as soon as he gets on, the third roo pushes him off and does the same thing, so it seems that the third roo to try is usually the one that ends up being sucessful, and that causes a lot of unnessessary wear on the hens, so this spring after I do a little crossing with on of the best roos for some project work, I will try to separate my Sussex into two pens, right beside each other and have one roo with 6 hens in each pen and sell the other roo who has poorer type than the other too.
Another method that I think would work well, but would take time, is to have a pen of hens have 2 roos but only one at the time in the pen and rotate them out every few days, since it also seems that roosters breed more hens in a shorter period of time when they have been separated from the hens a while.
And when I start breeding bantam phoenix, to keep the roos tails long and in top condition, I will probably keep the roos by themselves in tall covered pens and just keep a few hens of each variety and put them in one at a time for him to breed then take them back out. That way they wound be stepping on the roos tail feathers and pulling them out like they would if they were kept with him all the time.
Oh and I will PM you and give you my friends email address and you can see if he can build you an incubator to the size you want it and it should be more affordable than those higher prices one from the hatcheries if you are wanting a smaller one.