What is your humidity during incubation? If it is on the high side, some chicks may grow too big to move into hatching position maybe even so large as to die before lockdown?
It is my belief that you are maintaining your humidity levels way too high for the development stage. The humidity for the first 18 days needs to be between 45 and 55%. With a temp of 99.5. The reason for this is to have the humidity high enough to prevent the eggs from loosing too much moisture and secondly but most importantly it enables the air within the incubator to maintain the proper amount of oxygen for the developing embryo. If the humidity is too high it will displace the oxygen in the air as well as literally seal some of the pores in the egg shell preventing the absorption of oxygen through the egg shell. It is recommended during the last three days to raise the humidity during the last three days to 65 to 75% and well as increasing the amount of ventilation within the incubator. It is at this stage of development that the embryo starts building up large amounts of carbon dioxide and this triggers the hatching process and the embryo gets into position and internally pips and starts breathing on its own allowing it to exhaust the excessive amounts of carbon dioxide. it is at this point that the yolk starts to be absorbed thus the need for the increased humidity. This in fact prevents the inner membrane from drying onto the chick and allows it to turn around in the egg while externally piping. I hope this helps.
I keep my humidity on average at 25% for the first 19 days, I only increase the humidity for hatching. However with that being said, when my humidity drops below 20% I do add water. I have a humidity spike up to 50% for a couple of hours when I do.
Thank you for the advice, I will see if keeping a tighter control of my humidity helps.
The best advice I gan give is give it a go you might have to adjust a little and go through a few bad hatches to find what works best for you. i know we would all like to have perfect hatches but alas we cant.