We just did our first batch yesterday, 45 CX. Off the top of my head:
TOOLS.
1. Sharp sharpen-able knives so no ceramic. We got ceramic and they don't hold that sharp edge for long at all! I've read people use box cutters for the kill which sounds like a good idea. Replaceable razor blades.
1a. Sharp good-quality poultry shears to cut off heads and feet.
2. Cones -- we'll use traffic cones next time and cut the hole to suit. I think you can buy them at Lowe's or Home Depot. We used 12" planters and those just do not hold the body well at all. You need a cone it can't jump out of! Our CX were too big for the cones we bought online.
3. Whiz Bang plucker -- we made a drill plucker. After 5 birds, we drove an hour to a friend's house to borrow his whiz bang. SO worth it. We will make our own for next time.
4. Wire basket (my idea -- maybe someone has a better one...) for your tools on the cleaning station so you can hose off and not wash them overboard.
5. A place to keep the killing instrument AT the killing station: a hook, or table nearby.
6. Plastic aprons and rubber boots. Surgical gloves.
7. For 45 chickens: two 30-gallon trash cans with bags to hold chickens, 5 22lb bags of ice total, 1 cup of agri-salt for each container.
8. For the scalder, we used a 30-gallon galvanized trash can set on concrete blocks over a turkey fryer grill, long meat thermometer (from the bbq section at
walmart, about a foot long). Worked perfectly! The scalder was big enough so that the water was able to stay at a constant 150 degrees throughout.
BE PREPARED
1. If you do this outside, it gets muddy. Decide where you will hose off and have that be somewhere you don't have to walk. You'll be hosing off the cleaning station and lightly hosing during the plucking, whether you do it by hand or whiz bang.
2. The chickens take longer to die then you'd like. Not only was this emotionally draining, this is where the choke point was. We thought it'd be cleaning, but it was killing. The four of us found ourselves waiting for birds to die...
3. They jump around a LOT during the final death throes. You will get blood on you and surrounding areas. Next time we will have the killing station farther away and rigged up to do 5 or six at a time.
4. You don't need gloves for the scalding... it's hot, but not dangerous. I wouldn't hop in, of course. Haha, trust me, you won't want to -- it gets disgusting!!! I held a foot, dunked for awhile, then held the other foot and dunked.
MISC.
We got two big bowls of livers, hearts and necks. One 2-gallon stew pot full of heads and feet.
We will shrink wrap with our food saver on Wednesday am, so they will be in the salty ice water from Sunday 8:30 to Wed 8:30am.
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Good luck. Keep us posted. We learned how to do this watching youtube videos and a lot of help from this forum. Looking forward to hearing what more experienced people recommend!