Only certain breeds of chicks can be sexed by wing-feather patterns, I'm not sure if BR are one of those. I think White Leghorns can be feather sexed at hatch, which is handy so the hatcheries/egg farmers can identify the laying pullets and separate them from the little cockerel chicks. I've seen videos of hatcheries where they have thousands of yellow chicks on conveyer belts and workers are busy feather sexing them, sending each down its own gender-specific chute.
I've tried to feather sex hatchlings at my place, and found it inaccurate, found what seemed to be 100% pullets by feather patterns. Did you do anything different with your incubator conditions for this hatch?
I'm unfamiliar with the science, but I know that businesses want to make as much profit as possible. IF there were such a simple way to insure more pullets per hatch, surely one of these big commercial hatcheries would have discovered it & be using it by now.