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First, I think you should watch the Dirty Job episode on sexing chicks, you will see that the only thing they look at is the butt. They sex thousands of chicks a day, and that is all those individuals do. Squeeze the poop out, peek inside for a bump, and toss them in a bin. They could check everyone's feet and legs, but they are moving so many chicks and at a fast rate, that they do not have time. I am not saying this is a perfect way for them to process chicks, but it is what it is.
Second, the curled toes are normally the result of improper incubation methods. I haven't seen a high rate of them, in fact, not any in the chicks I have gotten from McMurray. I have had it happen in chicks I hatched myself, and I have gotten several from Sand Hill with curled toes. Sprattle legs is not terribly uncommon either. But both can be corrected some of the time if caught and managed early enough. It is not an accident that happened, it is just they way their legs work, or shall I say, don't work when they hatch out. Curled toes can be genetic if you are inbreeding, but usually, from my research on the topic, is from improper incubation.
In all honesty, it is amazing that so many chicks hatch without problems. If you look at it statistically, there should be way more of them, and humans and every other kind of critter in the world that does NOT make it to adulthood.
Back to getting chicks... if you want nice healthy baby chicks, go to a nearby breeder and pick them out and know what you are getting. It is like comparing something home/handmade to some mass produced, "Made in China" item from
WalMart. The two really don't campare.