I have never had one that I considered too big to set, the only ones I won't set are the oddly shaped ones. If they are long and Oval, then I won't set them, but if their shape is similar to the smaller ones I have had good luck. Don't you think your cracked eggs were more result of your frustration when trying to load it the first time? I have my best luck loading when I put all eggs of similar size in the same row. That usually means six eggs per row with a small gap at the end of the row. I space the bars where there is just a little bit of free play in the eggs. I would rather them slip just a little than have the rails tight against the eggsMy first experience with the Brinsea standing them up with eggs > 64g led to 2 cracked eggs during incubation. The rails were too constraining with the larger eggs in a row. Even this hatch with them on their side I had to be so ginger with them I felt uncomfortable candling day 7 and 10. Now I know, I should be able to avoid those candling days, but...maybe if I put the eggs in according to size this time??
I read somewhere that nature made a fat end and a thin end so there would be a natural tilt to the egg with the larger end up...can't we just go with that? So far in this setting, I have only had 1 egg hatch from the end I didn't mark. Anyway, if I try to get to 96 eggs, it only means I will end up with more large eggs.
What size of egg do you consider too big to set?