• giveaway ENDS SOON! Cutest Baby Fowl Photo Contest: Win a Brinsea Maxi 24 EX Connect CLICK HERE!

Show Me Your Pallet Projects!

You have time to take a picture of your nest box setup? Sounds simple and effective.

I've still been planning nest boxes that would have outside access. But that would require cutting holes through the intact 1/2" hardware cloth run walls, and I really don't want to cut up my work.

I think I'll go the route of inside-the-run nest boxes. I don't mind side stepping turd landmines. LOL

I have an elevated chicken coop built on an old boat trailer frame. Here is a picture of my nest box access from the outside....

1689785241246.png


Where I live in northern Minnesota, we get lots of snow. So my access panel is flat against the wall and never gets loaded down with snow like some other external nest box designs you might see.

Of course, that means my rail system and the nest boxes are inside the coop, and that takes up a little room in the coop. In my case, it's not a big deal because I have almost 8 square feet per bird in the coop. Here is a picture of the rail system for the next boxes....

1689785413893.png


And what it looks like inside the coop....

1689785475574.png


This system is really simple to build. The only upgrades I made to the initial build was that I had to add another anti-tip board underneath the dishpans when the chickens got bigger and then I drove one screw through the top lip of the dishpan into the wooden rail so that it move if more than one chicken gets into the box. I seldom have to clean the nest boxes, but if I do, I simply remove the screw and lift out the dishpan.

In my coop setup, I can access the nest boxes for egg gathering on the side, and I can refill the feeder and waterer - which are inside the coop - just by opening the back door. I only go inside the coop maybe twice a year for cleaning.

There is nothing magic about the plastic dishpans as nest boxes. Today, now that I build lots of stuff with pallet and salvaged wood, I might make the nest boxes out of wood and hang them on the rails. Since you have that pneumatic stapler, it would be super easy to build some wood crates and mount them on a rail system. That is, of course, if you end up using this type of nest box design.

Like you said, the chickens really don't care about the nest boxes and just about anything will work for them. What's important is to put together a design that works for you.

FWIW, when I built my coop years ago, I was not yet into pallet projects. But I did have a lot of salvaged wood that I used on this build. At the time of the build, I saved maybe $500 by using salvaged lumber. Given the price of lumber today, that is maybe $1000 to $1500 of salvaged lumber on this build!
 
I also was planning on nest boxes with outside access, changed my mind for the same reason.

They're not laying yet, but I have set up plastic totes that I got from Ace Hardware, the type that hold lengths of chain for sale. Total cost = $000.

:old Because of my age, I designed everything on my coop to have easy access for me and minimal work effort required for maintenance. From the start, I planned an outside access. In the winter, I can easily gather the eggs without having to open up any big doors or go inside the coop.

Great deal on the plastic totes from Ace Hardware for free. I spent $3.00 for 3 plastic dishpans from the Dollar Tree at the time. Free is better, but I did not have to pay very much either on my dishpan nest boxes.

I have seen a number of nest boxes made from 5-gallon buckets. That would be another option to consider if you have buckets laying around. I always take advantage of the bucket sales at our local Fleet or Harbor Freight store. Never can have too many 5-gallon buckets around the homestead.

Of course, like I mentioned to @Smokerbill, today I might build some wooden crate nest boxes from pallet/salvaged wood because I have such a big supply.
 
I avoid wood around chickens. in my climate wood gets infested with mites/lice regularly. only roosts are made of wood in my coops. as ducks/geese don't have problem with mites/lice I have always used old pallets for them.

Location matters. BTW, I saw on TV news that Greece is burning hot right now. How are you and the chickens doing in all that heat? From the times I visited Greece, it was already too warm for me even in May. Anyways, hope you are doing well.
 
Hey @gtaus !

Have you seen this?


I love what older John did with pallets.

Thanks for the video link. I agree, I like the older John pallet project.

:old When asked how long his project would last, I love how older John states, "It will outlive me." I'm also in that stage of life and frame of mind! Also, when it comes to using free pallet wood, if I can save time, money and energy today on the build, I mostly don't care if it might need to be rebuilt or replaced 5 years down the road. Chances are, I will have some other needs and/or I will have found a way to improve the design and build.

:caf One thing I noticed that older John did was to make the tabletop and then sand the heck out of it so all the wood was even. When dealing with pallet wood, you almost always have plank wood of different thickness. Younger John used a thickness planer in his shop. My approach is to build a frame on the outside and then have the pallet wood attached to the frame from the inside. That makes the face you see all the same level, but the backside of the project is where you hide the different thickness of the boards. You don't have to sand or thickness plane the pallet wood if you hide the differences in the back. That's a big time and effort saver.

For example, in my pallet wood raised bed v2.0, I use an outside frame of 2X4's and attach the pallet wood planks to the frame from the inside.

1689871519136.jpeg


As you can see, the pallet planks are all flush on the front face you see, and all the different thicknesses of the plank boards are hidden in the backside where is does not matter. This eliminates any need for massive sanding or using a thickness planer to get the boards flush.

:idunno I hope that was understandable, because I think that type of design is one of the better ideas I came up with in my pallet projects. It might not work for a tabletop, but it will work for lots of pallet projects I build.
 
⚠️ Upcoming experiment using the Air Locker AP700 nail puncher...

I have mentioned before that the Air Locker AP700 I recently purchased is a fantastic tool for punching out nails from the pallet planks. It speeds up the nail removal process maybe 3X-4X faster than using a hammer or crowbar.

1689872186098.png


If you use a reciprocating saw with a demolition blade to cut off the pallet planks from the 2X4 stretchers, it also works great to punch the nail head stubs from the planks. You just put the Air Locker on the bottom of the cut nail shaft and it punches the nail head out about 1/4 inch, making it really easy to remove the nail stub using a hammer or claw bar.

If you follow all of that, today I am going to try something a bit different. I am taking a pallet and will attempt to use the Air Locker AP700 to drive down the nail heads further into the planks into the 2X4 stretcher and see if I can lift off the planks with little or no effort. Normally, you use this tool from the bottom end of the nail and punch the nail out from the bottom. My experiment will be punching the nail head from the top to see if I can drive it deeper into the plank wood and thus lift off the planks easier.

:caf Further updates to follow...
 
⚠️ Initial results of using the Air Locker AP700 to drive nails deeper into the planks...

:caf I am happy to report that my experiment in using the Air Locker AP700 to drive nails deeper into the planks to make removal of the planks was a complete success - in terms of the experiment yielding answers to my questions. Unfortunately, the results were less than satisfactory. Here is what I discovered.

1) Punching the pallet nail heads deeper into the pallet planks most often split the plank wood at the ends. The broad nail head acted as a wedge and when driven deeper into the wood, it would most often split the wood at the ends. This is unacceptable for my purposes. As you know, a little split can often work it's way further up the wood, and in one case, it split off about 12 inches of the board.

2) Driving the nail heads deeper into the pallet planks actually made the planks HARDER, not easier, to take off. Since the broad heads were pounded deeper into the planks, it only made the plank tighter against the 2X4 stretcher and I had a harder time removing the plank, even with a flat bar.

In conclusion, I found that using the Air Locker AP700 to punch nails deeper into the planks to make plank removal easier was a bust. I am much better off using the other methods of pallet disassembly such as using a circular saw to cut off the planks in shorter pieces, using a reciprocating saw with a long demolition blade and just cutting through the nails, or using my pallet buster on those few pallets that it seems to work on. Even a hammer and crowbar works better than trying to punch down the nails deeper into the planks.

:idunno Well, I thought I was on to something to speed up pallet disassembly, but the results proved the opposite. However, the Air Locker AP700 is a great tool to de-nail all those pallet planks once the planks are pulled off. I'm OK with that. That is what it was designed to do.
 
Last edited:

New posts New threads Active threads

Back
Top Bottom