
Yesterday morning, I broke down four new pallets I picked up about a week or so ago. They were in pretty good shape and looked fairly new. Looked like they were built by the same company at the same time. I used the circular saw method to cut off the planks. I will later cut the plank pieces down to 16 inches long for some pallet wood raised bed builds.
Later in the afternoon yesterday, I was de-nailing the 2X4 stretches with those bits and pieces of wood left on the 2X4 after you cut off the planks. I got the wood bits off easily enough, but boy, did I have a heck of a time pulling out those nails. I assumed it must be some super strong nails, but I am reconsidering that whole idea. More on that later. For now, let me tell you the hoops I had to jump through to take out the nails from the 2X4 stretchers in that batch.
After I removed all the bits of wood on the 2X4 stretcher, leaving only the tops of the nails, my go to tool is usually my long crowbar...
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It has lots of leverage and usually pulls out nails without any problems.
For some reason, the nails in these few pallets refused to come out. I was snapping off the nail heads left and right, making the crowbar useless.
When it comes to removing headless nails, my go to tool is the Crescent Code Red 11-inch pliers...
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I love those pliers for removing headless nail. Works great just about every time. However, last night, with the 2X4's and nails I was working with, I was busting my gut trying to pull out those nails. I was thinking those are some really strong nails used in those pallets.
BTW, I had the 2X4 clamped down solid into my new Vevor 6-1/2 Bench vise I mentioned weeks ago. Love that vise...
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I had mounted that bench vise to my biggest, heaviest, bench in the garage. But I am telling you that when I was I was trying to remove the nails, the whole bench was moving! Those nails would not give up.
Not to be defeated, I took out my Harbor Freight Doyle 14-inch Heavy Duty End Nipper. That has a bit more leverage than the 11-inch code red pliers and works good with headless nail removal, too...
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It still took some effort, but I was able to throw my weight behind the nippers and the nails started coming out. I used those nippers more last night than the previous 6 months I have had them. But it turned out to be my best tool for that job last night. In fact, it was the only tool that I had that allowed me to pull out those nails.
So, it only took me 2 hours to complete a 30-minute job.
The saga continued today. I mentioned that I had assumed the pallet nails were super strong and that is why I was having such a hard time removing them.

I think I was completely wrong. Now I am thinking the nails were standard pallet nails, but the wood used in those pallets must be some super hard wood. My first clue was when I tried to drill a pilot hole into one the 2X4's for my screws this afternoon, the bit would not penetrate into the wood and just spun on top till the wood started smoking. OK, I'm still thinking my bit was maybe dull. So, I tried a different bit with the same result. That second bit was from a completely new pack, so no way could it be a dull bit already.
I had to take out my most expensive tapered countersink bit set and still it was tough drilling into that wood. But I got the holes drilled over time.

Next, I tried drilling my drywall screws into that wood and just about every screw head broke off! So, now I am looking at having to buy the much more expensive, stronger, T25 deck screws to screw into those 2X4's. Maybe I'll go into town this weekend and pick up the size I need. Because of the expense of T25 deck screws, I only buy them for special needs when I need them.
Or, maybe I'll just set all that new wood to the side and find some regular, softer, pallet wood for my raised bed build. I have had no problems with other pallet wood I have used, only with this current batch.
Of all the many pallets I have broken down and rebuilt into something else, I have never had these problems before. I am convinced it must be some really strong wood that I have not worked with before.
Long story short, I have spent maybe 3 hours into my new raised bed build with this super strong wood to get maybe 5 minutes of work done. Yeah, I think I'll have to put that new wood aside and use some other pallet wood 2X4's instead. With normal pallet wood, I would have completed both the raised beds by now.

Well, live and learn. I'm sure there is a lesson in there somewhere. Maybe? Not quite sure what I learned...