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Hi Martha... here goes
1. Yes, we used regular house-type metal roofing (the heavier gauge, 3' wide stuff that people put on their house roofs). The sheets are 12' lengths.
2. We are using rough-cut lumber 2x4s (rough-cut is wood that we had someone cut up for us after cutting down 1 of our pine trees) for the roosting racks. 2x4s on each side and the slats are made by ripping the 2x4 in 1/2 with a table saw... so basically the chickens will sit on a 2x2. The rack will be attached to the 2x6 by cutting a 45 degrees angle on the 2x4s (with a circular saw) and then screwing them to the 2x6.
3. The nesting boxes will be up off the ground about 2 feet. There will be a 2x4 placed horizontally between the 4x4 posts this will provide added support and stability for the wire as well as act as a back and place to attach the nesting boxes.
4. The 4x4 you mentioned.... I looked back at my pictures and I think what you are seeing is a 2x4 that was leaning against on the 2x6 header boards. I had picked it up off the ground to get it out of the way of our shoveling. It's not attached to the coop.
I should have moved it before I took the photos LOL.
5. The wire was DH's decision. He said if we put the chicken wire on the outside, it could stand a chance of getting chewed or broken by a predator. Raccoons can chew right through chicken wire. He said they wouldn't be able to get through the welded wire. I guess we didn't really have to put the chicken wire up, but were were just being extra cautious. I mainly wanted it in the pen I will be keeping my brooder and younger chickens... so they cannot get through the fence. Basically... the welded wire is on the outside to keep predators out and the chicken wire is on the inside to keep the chickens in
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No we don't have to worry about ventilation. It gets hot here... I'm mean really hot! Our winters aren't normally that bad. It is hot for 10 months out of the year and we have to build for that instead of the cold. We are actually talking about putting in a misting system to keep down dust and help keep the chickens cooler in the hottest summer months. Again, that is DH's idea.
Hope these answers help. Feel free to ask all you like, I'm really glad I can help.