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No i tried in my earliet attempts to cris-cross across the front, but it pulled too many feathers. I am using soft ribbon around the wings, and i have tweaked the pattern to fit good! I hate it when they are loose and floppy. So far i have sized my two smallish EE hens, My EE roo, My larger orpington hen, and my little bantam cochin! I don't think they can get these ones off. Mine are happy cause they're like little blankies, and it's frigid here! Flannel is not very durable though. I am thinking about selling some in the spring. I have all kinds of cute ideas!
The key is to fit it sholder to sholder, and not make the armholes too deep; they need be in the right place, so it don't pinch, but you don't want it so deep as to pucker at the sholders.
Those that I made did stay in place for quite a while and by the time they either came off or got in a bad position they were dirty and should be removed anyway. I think that if I made the wing straps any tighter it be too hard to pass the wing through. I made some with snaps but forgot to use the snaps. Mine were double sided cotton but not flannel. Our weather is the opposite of yours. HOT during the summer but real nice now.
Anyway I think that flannel is easy because it has more "give" to it but that causes it to wear more. I plan on a slightly different design. Have you tried to double the cloth with the flannel on the inside and a tougher cloth on the top side. I don't think that chickens are bother by having them on.
Snaps are definitly the way to go!!! I did the elastic, but to fit it around the wing it ended up being loose, and it pulled their feathers all the wrong way when i put it on! With the snaps they will sit right still for me. Mabie you could use scotch gaurd on the fabric? My roo put holes in the flannel right away.