I really don't think there is such a thing as the "perfect humidity". So many factors can play into it, different things work for different people. What you describe is very similar to what happened in my first hatch. I had a number of eggs with fully formed chicks, even with yolk fully absorbed, but they died in the shell without ever even pipping. When I opened them I could see there was NO room in there for them to turn into the position to pip and zip. After research I determined that this was most likely caused by the air cells not growing enough during incubation (i.e. the humidity was too high to allow proper water loss from the eggs). The eggs that had hatched well had very porous shells and lost more moisture. On my second hatch, I only added a bit of water if the humidity dropped below 20-25%. That hatch went MUCH better. I am setting more eggs today for the NYD Hatchalong, and will be using this same method.
Anyway, this is all my long-winded way of saying that it might be beneficial to you to try lowering your humidity for the first 18 days of incubation. As the incubation progresses either chart the air cells to make sure they are growing properly or weigh them and measure moisture loss that way.