Sorry, I was missing alerts on this thread.
So it sounds like you put a thermometer in that read 110 F at one point. That's definitely very high - the temperature at which eggs die is 104 F. So I suspect you had a temp spike that resulted in the issues you experienced
You definitely should calibrate your hygrometer and thermometer as aart suggested if you haven't done so.
As to why the chick that suffocated didn't hatch, it could have been a lot of things. Maybe it didn't properly form an egg tooth, so it wasn't able to break the shell. Maybe it was malpositioned, perhaps with a foot partially over its head, thus preventing it from being able to break the shell. Maybe you had high temperatures the entire time without your knowledge, causing the chick to grow too large and causing it to not have enough space in the egg to properly flex and strike its beak against the shell with enough force to crack it.
Call ducks are notorious for this type of thing - their short necks and beaks mean they aren't able to strike the shell and break it, but instinct tells them to keep turning and trying, and eventually without assistance they turn, block their air supply, and suffocate. So what happened with this chick is not unprecedented.
Nothing you did caused it. Opening the incubator doesn't cause a perfectly healthy, correctly positioned chick to suddenly be unable to strike the shell hard enough to break it. The fact that it was turning tells you it wasn't shrinkwrapped, so that wasn't the issue. Were it shrinkwrapped, it wouldn't have been able to turn at all.
You did nothing wrong, this was just bad luck. Sorry for your loss