Done with the most gruesome part. We have 12 eviscerated birds in a vat of salted ice water to chill.
This morning was a little bit of a comedy of errors. First, we drained the vat which we had soaking overnight with hydrogen peroxide water to get it clean. Then we wanted to fill it a little bit and just add ice and water as needed. Well, we got sidetracked and the vat filled up and overflowed, so we had to mostly drain it again. Then we are all set and our scalding water was almost hot enough so we decide to start bleeding out the first bird. Well, my killing cone works fine for dual purpose and egg laying breeds, It does not work for frankenbirds (I suspect it won't work for my Cornish either). Their breasts are so big that their necks didn't come out the bottom of the cone. So built another one out of some flashing my dad had, same problem. we cut the end off the cone and ducttaped the sharp edges and that work. Well, all this while and the scalding water is almost boiling. So I had to cool that off. The second bird we bled out, ended up flopping out of the cone 5 times before she bled out. I had forgotten my trick of tying up their feet to the nail the cone is hanging from to keep that from happening. I get everyone started on the front end of the assembly line and I start eviscerating. The birds were coming over-scalded and half plucked. By the end we got the balance figured out. Once we worked out the kinks, it took us 2.5 hours to do 12 birds. Not bad at all. Before this, the most I did in a day was 6. If we didn't have all the comedy of errors, we could have done more. I think it was a good refresher.
Another thing I found out, a 30lb baby on my back in a carrier and an evisceration sink at the right height REALLY helps keep my back from kinking up. I'll have to take a picture of the sink, but it is an old bar sink that my dad put up on cinderblocks. The baby in the carrier kept my shoulders back and me from hunching over. I really didn't start feeling the strain until the last bird.